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Maintenance Support Kits

Plant Maintenance Support Kits

For years, Ceramic Technology, Inc. has been involved in the onsite installation and plant maintenance and many times our onsite technicians came up short on miscellaneous materials. Without our support kit, this same problem could arise when our primary fabrication is delivered to your plant. The lack of materials, such as gaskets, bolts, nuts, brackets, etc., is always frustrating and costly. Purchasing or receiving managers sometimes fail to have adequate bolts, gaskets, etc., on hand at installation time.

To combat this frustration, we highly recommend the all-inclusive Support Kit for installation and repairs. Our team provides a palletized or boxed set of all bolts, gaskets, tiles, and adhesive needed to complete every job quickly. All support kits include two (2) copies of Erection Drawings for installation reference.

Our Materials Manager gather the materials, verify contents, and ship with CTI-X7® Fabrications. The kit ensures the complete customer installation without costly shutdowns or running for parts to complete the repair.

To order kits, customers can coordinate this additional service through our Materials Manager, Sales Engineer, or Engineering staff. Available items include ceramic tile, adhesive, wear compound, metal plates, bolts, gaskets, flanges, and lifting lugs. All the things you need for plant maintenance.

Our dedicated engineering and materials team plans the customer’s equipment installation to be completed, fast and efficiently as possible.

Consider and discuss with CTI engineers or materials manager to have our plant maintenance support kits on hand at installation time. For more information contact us or visit our Facebook page.

ctiwear

CTI Wear Compounds

CTI-X7® Epoxy Wear Compounds have been developed to provide cost-effective solutions for numerous repairs and maintenance applications.

Our Epoxy Compounds offer proven maintenance solutions to the problems caused by wear, abrasion, chemical attack, erosion, vibration, corrosion, fatigue, and mechanical damage.

boltpacks

CTI Bolt Packs

CTI-X7® offers bolt packages on newly fabricated equipment for ease of installation. Customer specified bolt packages are received at the time of shipment and include bolts, nuts, and washers. This one-step method allows customers to spend their valuable time on their day-to-day maintenance instead of worrying about a lack of bolts at installation time.

CTI-X7® offers a wide variety of bolts to suit every customer's specific needs.

gaskets

CTI Gaskets

The CTI-X7® line of gaskets offers a variety of elastomers to excel in a broad range of services.

CTI-X7® Gaskets provide an excellent seal to decrease the amount of water loss during the cleaning preparation processes, saving production costs. The special blend of Aramid fibers used in the gasket making allows CTI Gaskets to withstand temperatures from -100º F to 700º F.

adhesives

CTI Adhesives

Today's mineral processing and industrial production require equipment and machinery to perform some of the most punishing tasks and operate in the harshest of environments. Our abrasion and impact resistant adhesives help protect surfaces against wear and deterioration. Whether to extend the service life or protect new surfaces, our line of proven products will provide the best performing epoxy products available today.

Our adhesive is formulated specifically for the application of porous materials to clean substrates. Typical applications are for bonding clean metals to each other, or ceramic tile, concrete, castings, etc.

engineeredtruss

CTI Engineered Truss, Beam & Lag Brackets Assemblies

As an alternative to expensive mortise and tenon joinery, CTI-X7® can supply bracket and lag plate assembly packages to bolt truss/column to beam connections together securely.

Assembly packs can be plasma cut to meet your engineered plan. We can supply full bolt, lag and plate assemblies from 1/4", 3/8" and 1/2" carbon steel, which is plasma cut to complete accurate connections.

We finish metal in flat black. The metal to wood contrast looks great, cuts assembly time, and projects character of strength.

miscplate

CTI Miscellaneous Plate Drops

During the manufacturing process, we inventory the drop plates which leaves us with several thousands of pounds of the plate on hand. These plates are typically a 36 Carbon Steel Plate. We offer these to customers at reduced rates and can supply pallets to random or preferred say 12" x 12" for field repair situations.

ceramictiles

CTI Ceramic Tiles

CTI-X7® Tile is a high performance; fine grain reaction bonded silicon infiltrated silicon carbide material. This premium silicon carbide material is engineered to resist oxidation and thermal shock while providing excellent structural support and wear resistance. CTI-X7® Tile offers a viable solution to many of heavy industries’ most difficult wear, corrosion, and oxidation applications compared to traditional silicon carbides and other ceramic materials, which provide inferior wear protection.

brushableceramics

CTI Brushable Ceramics

CTI-X7® Brushable Ceramic is an alumina-filled epoxy that provides a barrier against wear and abrasion. The Brushable's smooth protective surface can also be used to combat corrosion, erosion, and chemical wear.

siliconessealant

CTI Silicones Sealant

CTI-X7® offers premium caulks and silicones to guarantee your flanges, seals, and gaskets get a tight, waterproof seal. Our flexible, nonshrinking silicon applied to all joint areas provides the perfect protection on areas exposed to heavy wear. Applying CTI-X7® Silicone to flange points before bolt-up will guarantee a great seal.